Faculty details

Prof.Zafar Alam

Designation: Assistant Professor

Department: Mechanical Engineering

Email: zafar[at]iitism[dot]ac[dot]in

Contact Number: 9999236760

Office Number: +91-326-223-5346

Personal Page: Click Here

About Me: Dr. Zafar Alam serves as an Assistant Professor in the Department of Mechanical Engineering at the Indian Institute of Technology (Indian School of Mines) in Dhanbad, India. Prior to his tenure at IIT (ISM) Dhanbad, he worked as an Assistant Professor of Mechanical Engineering at Zakir Husain College of Engineering and Technology, Aligarh Muslim University, India, for a duration of two years. His educational background includes a B.Tech in Mechanical Engineering obtained from Jamia Millia Islamia, India, in 2012, as well as an M.Tech and a PhD in Production Engineering, both acquired from the Indian Institute of Technology Delhi, India, in 2014 and 2019, respectively. He is a prolific academic and researcher with a substantial body of work to his name, including an authored book, three edited books, numerous book chapters, and over two dozen research papers published in peer-reviewed international journals and conferences. His achievements also encompass six Indian patents and the receipt of two international and four national awards, notably the prestigious GYTI (Gandhian Young Technological Innovation) award twice (2017 and 2023), in recognition of his outstanding contributions to the realm of research and innovation. His research interests encompass various areas, including advanced finishing and polishing processes, non-conventional machining, additive manufacturing, industrial automation, and motion control, among others.

Research Interest: Magnetic field assisted finishing/polishing, Magnetorheological finishing/polishing, Laser assisted post-processing of additively manufactured parts, Automation in manufacturing, Customized CNC controller development, Cyber-physical systems

Teaching

Academics

Doctor of Philosophy [2019]                                                

Department of Mechanical Engineering, Indian Institute of Technology Delhi, India

 

Master of Technology [2014]

Department of Mechanical Engineering, Indian Institute of Technology Delhi, India

 

Bachelor of Technology [2012]

Faculty of Engineering & Technology, Jamia Millia Islamia, New Delhi, India

 

Senior Secondary Examinations [2008]

Senior Secondary School, Jamia Millia Islamia, New Delhi, India

 

Higher Secondary Examinations [2006]

St. Anthony’s School, Darjeeling, West Bengal, India

Position

  • Assistant Professor (Grade-I), Indian Institute of Technology (Indian School of Mines) Dhanbad [13/07/2021 - till date]
  • Assistant Professor (Grade-II), Indian Institute of Technology (Indian School of Mines) Dhanbad [13/07/2020 - 12/07/2021]
  • Assistant Professor (Contractual), Zakir Husain College of Engineering & Technology, Aligarh Muslim University [01/08/2018 - 26/06/2020]

Awards and Honors

  1. Gandhian Young Technological Innovation (GYTI) Award - 2023” at the India International Centre, New Delhi, India. [05th November, 2024]
  2. Best Paper Award at International Conference on Industrial and Manufacturing Systems (CIMS) held at NIT Jalandhar, India. [09th - 11th October, 2020]
  3. Best Paper/poster Award at 7th International and 28th All India Machine Tool Design and Research (AIMTDR) Conference held at Anna University, India. [13th - 15th December, 2018]
  4. Gandhian Young Technological Innovation (GYTI) Award - 2017” at the Festival of Innovation held at Rashtrapati Bhawan, New Delhi, India. [05th March, 2017]
  5. Winner of the “Best Project in Mechanical Engineering at National Level” at the ISSRD Engineering Students Innovation Challenge. [27th & 28th January, 2017]
  6. Winner of the “National Technical Institutes Competition” at the Manufacturing Today Conference & Awards sponsored by Aditya Birla Group and hosted by ITP publishing company in Pune, India. [02nd September, 2016]

Publications

Books Published

  1. F. Iqbal, D.A. Khan and Z. Alam, “Nanofinishing of Materials for Advanced Industrial ApplicationsCRC press. [2024]
  2. A. Kar and Z. Alam, “Solid State Additive ManufacturingCRC press. [2023]
  3. Z. Alam, F. Iqbal and D.A. Khan, “Post-processing Techniques for Additive ManufacturingCRC press. [2023]
  4. D.A. Khan, Z. Alam and F. Iqbal, “Magnetic Field Assisted Finishing: Methods, Applications and Process Automation CRC press. [2022]

List Of Research Publications (only in Peer-reviewed Journals)

  1. M. Kumar and Z. Alam, “Design and development of a novel MR finishing method for hollow cylindrical surfacesMaterials and Manufacturing Processes, 39/16, pp: 2279-2290. [2024]
  2. S. Maheshwari, A. Kumar, P.S. Chaurasia, T. Niranjan, Z. Alam, and Sarthak S. Singh, “Temperature and strain rate-dependent compression properties of 3D-printed PLA: an experimental and modeling analysisRapid Prototyping Journal, 30/7, pp: 1462-1475. [2024]
  3. S. Maheshwari, Z. Alam, and Sarthak S. Singh, “Investigating the large strain compression properties of PLA parts manufactured by FDM using experiments and constitutive modelingRapid Prototyping Journal, 30/3, pp: 555-570. [2024]
  4. S. Maheshwari, A. Kar,  Z. Alam, and L. Kumar, “Deep neural network-based approach for modeling, predicting, and validating weld quality and mechanical properties of friction stir welded dissimilar materialsJOM, 75/11, pp: 4562-4578. [2023]
  5. F. Iqbal, Z. Alam, D.A. Khan and S. Jha, “Automated insular surface finishing by ball end magnetorheological finishing processMaterials and Manufacturing Processes, 37/4, pp: 437-447. [2021]
  6. F. Iqbal, Z. Alam and S. Jha, “Modelling of transient behaviour of roughness reduction in ball end magnetorheological finishing processInternational Journal of Abrasive Technology, 10/3, pp: 170-192. [2020]
  7. Z. Alam, D.A. Khan and S. Jha, “MR fluid-based novel finishing process for nonplanar copper mirrorsInternational Journal of Advanced Manufacturing Technology, 101/1-4, pp: 995-1006. [2019]
  8. Z. Alam, F. Iqbal, S. Ganesan and S. Jha, “Nanofinishing of 3D surfaces by automated five axis CNC ball end magnetorheological finishing machine using customized controllerInternational Journal of Advanced Manufacturing Technology, 100/5-8, pp: 1031-1042. [2019]
  9. A. Kumar, Z. Alam, D.A. Khan and S. Jha, “Nanofinishing of FDM-fabricated components using ball end magnetorheological finishing processMaterials and Manufacturing Processes, 34/2, pp: 232-242. [2019]
  10. F. Iqbal, Z. Alam, D.A. Khan and S. Jha, “Constant work gap perpetuation in ball end magnetorheological finishing processInternational Journal of Precision Technology, 8/2-4, pp: 397-410. [2019]
  11. D.A. Khan, Z. Alam, F. Iqbal and S. Jha, “Experimental investigations on the effect of relative particle sizes of abrasive and iron powder in polishing fluid composition for ball end MR finishing of copperInternational Journal of Precision Technology, 8/2-4, pp: 354-364. [2019]
  12. Z. Alam, D.A. Khan, F. Iqbal and S. Jha, “Effect of polishing fluid composition on forces in ball end magnetorheological finishing processInternational Journal of Precision Technology, 8/2-4, pp: 365-378. [2019]
  13. Z. Alam, D.A. Khan and S. Jha, “A study on the effect of polishing fluid volume in ball end magnetorheological finishing processMaterials and Manufacturing Processes, 33/11, pp: 1197-1204. [2018]
  14. Z. Alam and S. Jha, “Modeling of surface roughness in ball end magnetorheological finishing (BEMRF) processWear, 374-375C, pp: 54-62. [2017]
  15. Z. Alam, F. Iqbal and S. Jha, “Automated control of three axis CNC ball end magneto-rheological finishing machine using PLCInternational Journal of Automation and Control, 9/3, pp: 201-210. [2015]

Papers in conference abstract volumes / presented

  1. D.A. Khan, Z. Alam, F. Iqbal and S. Jha, “Experimental investigations into nanofinishing of aluminium using ball end magnetorheological finishing process20th International Conference on Manufacturing Research (ICMR), Aberystwyth University, U.K. [6th - 8th September, 2023]
  2. S. Maheshwari, A. Siddharth and Z. Alam, “Control of pneumatically actuated hospital bed using EEG signal2nd International and 14th National Conference on Industrial Problems on Machines and Mechanisms (IPRoMM), Indian Institute of Technology (Indian School of Mines) Dhanbad, India. [22nd & 23rd December, 2022]
  3. Z. Alam, D.A. Khan, F. Iqbal and S. Jha, “A theoretical and experimental study on forces in ball end magnetorheological finishing process8th International and 29th All India Manufacturing Technology, Design and Research (AIMTDR) Conference, PSG College of Technology, India. [9th - 11th December, 2021]
  4. M. Osama, F. Iqbal, D.A. Khan and Z. Alam, “Design and development of novel multipoint epicyclic superfinishing toolInternational Conference on Industrial and Manufacturing Systems (CIMS), NIT Jalandhar, India. [9th - 11th October, 2020]
  5. M.O. Qidwai, F. Iqbal and Z. Alam, “Thermal analyses of ball end magnetorheological finishing toolInternational Conference on Industrial and Manufacturing Systems (CIMS), NIT Jalandhar, India. [9th - 11th October, 2020]
  6. Z. Alam, D.A. Khan, F. Iqbal, A. Kumar and S. Jha, “Design and development of cartridge-based automated fluid delivery system for ball end magnetorheological finishing process7th International and 28th All India Manufacturing Technology, Design and Research (AIMTDR) Conference, Anna University, India. [13th - 15th December, 2018]
  7. D.A. Khan, Z. Alam, F. Iqbal and S. Jha, “Design and development of improved ball end MR finishing tool with efficacious cooling system7th International and 28th All India Manufacturing Technology, Design and Research (AIMTDR) Conference, Anna University, India. [13th - 15th December, 2018]
  8. F. Iqbal, Z. Alam, D.A. Khan and S. Jha, “Part program-based process control of ball-end magnetorheological finishing7th International and 28th All India Manufacturing Technology, Design and Research (AIMTDR) Conference, Anna University, India. [13th - 15th December, 2018]
  9. Z. Alam, D.A. Khan, F. Iqbal and S. Jha, “Effect of polishing fluid composition on forces in ball end magnetorheological finishing process10th International Conference on Precision, Meso, Micro and Nano Engineering (COPEN), IIT Madras, India. [7th - 9th December, 2017]
  10. D.A. Khan, Z. Alam, F. Iqbal and S. Jha, “Experimental investigations on the effect of relative particle sizes of abrasive and iron powder in polishing fluid composition for ball end MR finishing of copper10th International Conference on Precision, Meso, Micro and Nano Engineering (COPEN), IIT Madras, India. [7th - 9th December, 2017]
  11. F. Iqbal, Z. Alam, D.A. Khan and S. Jha, “Constant work gap perpetuation in ball end magnetorheological finishing process10th International Conference on Precision, Meso, Micro and Nano Engineering (COPEN), IIT Madras, India. [7th - 9th December, 2017]
  12. Z. Alam, D.A. Khan, F. Iqbal and S. Jha, “Analysis of forces in ball end magnetorheological finishing process39th International MATADOR Conference on Advanced Manufacturing, University of Manchester, U.K. [5th - 7th July, 2017]
  13. D.A. Khan, Z. Alam, F. Iqbal and S. Jha, “A study on the effect of polishing fluid composition in ball end magnetorheological finishing of aluminum39th International MATADOR Conference on Advanced Manufacturing, University of Manchester, U.K. [5th - 7th July, 2017]
  14. F. Iqbal, Z. Alam, D.A. Khan and S. Jha, “Localized finishing by ball end magnetorheological finishing process using     integrated confocal sensor for in-situ surface roughness measurement39th International MATADOR Conference on Advanced Manufacturing, University of Manchester, U.K. [5th - 7th July, 2017]
  15. D.A. Khan, Z. Alam and S. Jha, “Nanofinishing of copper using ball end magnetorheological finishing (BEMRF) processASME International Mechanical Engineering Congress and Exposition (IMECE), Phoenix, Arizona, U.S.A. [11th - 17th November, 2016]

Patents

  1. Multi-magnet tool for improved magnetorheological finishingIndian Patent No. 549836 [Granted on 09th September, 2024]
  2. A battery-free solar iron press and the heating system thereofIndian Patent No. 516587 [Granted on 28th February, 2024]
  3. Magnetorheological finishing tool with electromagnet coolingIndian Patent No. 490546 [Granted on 28th December, 2023]
  4. System for supplying polishing fluidIndian Patent No. 468576 [Granted on 13th November, 2023]
  5. A system and method to control a pneumatic medical bed through electroencephalography signalsIndian Patent Application No. 202231048536 [Filed: 25th August, 2022 and Published: 09th September, 2022]
  6. System and method for flexible honing of internal surface of elongated cylindrical workpiece longitudinallyIndian Patent Application No. 202231011033 [Filed: 01st March, 2022 and Published: 01st September, 2023]

Projects & Activities

Sponsored Research Projects (External Funded)

  1. Development of Algorithms for Collaborative Dual Arm Manipulation and Control” sponsored by DRDO R & DE (Engineers) for INR 285.00 lacs. [Role: Co-PI; Status: Ongoing]
  2. Design and Development of Quadruped Robot for Mining Application” sponsored by TexMin TIH for INR 45.00 lacs. [Role: Co-PI; Status: Completed]
  3. Design and Development of Hardware for Controls using Ball Screw/Belt Type Linear Actuators” sponsored by Janatics India Pvt. Ltd. for INR 38.44 lacs. [Role: Co-PI; Status: Completed]

Other Academic and Administrative Activities

Sl. No.

Name of the

activity

Role in the activity

Specific contribution

1.

Co-FIC of Smart Manufacturing Club

To supervise/ monitor the activities of student technology clubs

To promote ideas, product design and development in the field of smart manufacturing

[Duration: 13/05/2024 to present]

2.

FIC of Robotronics Club

To supervise/ monitor the activities of student technology clubs

To promote ideas, product design and development in the field of Robotics

[Duration: 11/04/2022 to 12/05/2024]

3.

Co-ordinator of Central Facility for Robotics and Automation (CFRA)

Assist the PIC of CFRA

1. Support NVCTI and MPDI (Minor in Product Development Internship) projects in consultation with HOC, NVCTI.

2. Conduct workshops and training programs.

[Duration: 05/01/2023 to present]

Guidance